{"id":3828,"date":"2022-03-28T12:15:00","date_gmt":"2022-03-28T17:15:00","guid":{"rendered":"https:\/\/sybridge.com\/?p=3828"},"modified":"2023-10-19T11:43:26","modified_gmt":"2023-10-19T16:43:26","slug":"fused-deposition-modeling-advantages-and-disadvantages","status":"publish","type":"post","link":"https:\/\/sybridge.com\/fused-deposition-modeling-advantages-and-disadvantages\/","title":{"rendered":"Fused Deposition Modeling Advantages and Disadvantages"},"content":{"rendered":"\n

Originally published on fastradius.com on<\/em> March 28, 2022<\/em><\/p>\n\n\n\n

Fused deposition modeling (FDM)\u00a0is a popular form of additive manufacturing that involves melting, extruding, and depositing filament onto a print bed to build objects up layer by layer. The fused deposition modeling 3D printing process is highly automated, so once you send your\u00a0digital file<\/a>\u00a0to your 3D printing partner, all they need to do is slice it, send it off to the printer, and calibrate the print bed.<\/p>\n\n\n\n

FDM is a popular choice for\u00a0rapid 3D prototyping<\/a>, but it can also be used to create\u00a0medical devices, specialized manufacturing tools,\u00a0automotive parts, and more. Although FDM is the most common form of 3D printing, you need to weigh fused deposition modeling\u2019s pros and cons to determine whether it\u2019s the best process for your needs. Here\u2019s what you need to know.<\/p>\n\n\n\n

Advantages of fused deposition modeling<\/h2>\n\n\n\n

Speed is one of the biggest reasons to use FDM 3D printing. You can 3D print a complete part in a few minutes or a few hours, shortening your lead times and speeding up the prototyping process. FDM can also allow you to print larger objects, and the easily scalable design of FDM printers means a low cost-to-size ratio.<\/p>\n\n\n\n

When it comes to materials, you have plenty of choices with FDM. FDM printers accept a wide range of filament materials and colors, and they\u2019re often budget-friendly. Common FDM filament materials include\u00a0acrylonitrile butadiene styrene (ABS)<\/a>, polyethylene terephthalate glycol (PETG)<\/a>, polylactic acid (PLA), and\u00a0nylon<\/a>.<\/p>\n\n\n\n

Disadvantages of fused deposition modeling<\/h2>\n\n\n\n

The main disadvantage of fused deposition modeling 3D printing is its low resolution. Not only does FDM\u2019s relatively thick layer height mean that it\u2019s not ideal for parts with small details, but it also means that finished products will likely have rough surfaces and require post-processing to achieve a smoother finish. While\u00a0vapor smoothing<\/a>, gap filling, and epoxy adhesion can improve a part\u2019s appearance, these processes will also lengthen production times. As a result, FDM printers aren\u2019t ideal for producing parts that require smooth finishes or a high resolution.<\/p>\n\n\n\n

Since FDM printers typically place filaments layer by layer in one direction, the resulting prints are anisotropic and prone to breaking, especially where the layers meet one another. For example, FDM parts can easily break when facing compressing forces parallel to their layers. Alternating between printing layers on the X- and Y-axes can strengthen a print, but for most applications, the lighter weight of an FDM part makes up for a slight reduction in strength.<\/p>\n\n\n\n

Support structures<\/a>\u00a0are necessary when printing with FDM, which means that your prints will require more material, time, and post-processing than if they were made with a process like\u00a0HP Multi Jet Fusion, which does not require support structures. There are a variety of 3D printing processes that require support structures, though they can slightly increase costs and timelines.<\/p>\n\n\n\n

When to use FDM<\/h2>\n\n\n\n

Given these limitations, there are some projects where a different 3D printing process like\u00a0stereolithography (SLA)<\/a>\u00a0may be a better fit. Like FDM, SLA builds parts layer by layer, but unlike FDM, SLA cures and hardens liquid resin via laser photopolymerization. When comparing\u00a0SLA vs. FDM, you\u2019ll need to consider:<\/p>\n\n\n\n

Build volume<\/h3>\n\n\n\n

SLA 3D printers typically have smaller construction plates than FDM printers, limiting component or batch sizes. Large-format SLA 3D printers are also rarer, slower, costlier, and more wasteful than large format FDM printers, so if you need to print a large part or several smaller parts simultaneously, FDM might be more practical.<\/p>\n\n\n\n

Printing speed<\/h3>\n\n\n\n

When printing small parts, the difference in speed between FDM and SLA printers is often negligible. However, if you need to produce larger components quickly, you can use larger nozzle sizes and thicker layers to accelerate the printing process with FDM printers. The tradeoff is that your final object will have a lower resolution. You can also use a lower infill percentage to speed up printing, although there could be a slight reduction in final part strength.<\/p>\n\n\n\n

Materials<\/h3>\n\n\n\n

SLA printers accept several different types of liquid resins, including biocompatible materials, making the technology ideal for prototypes of medical devices. SLA materials are unsuitable for many industrial requirements and typically only come in black, white, gray, yellow, magenta, and cyan. You\u2019ll have more material and color options if you use FDM filaments, though if you\u2019re looking for clear or transparent materials, you\u2019re more likely to find a good fit for SLA. It\u2019s also worth noting that FDM filaments are typically cheaper than SLA resins and yield more parts per unit.<\/p>\n\n\n\n

Resolution, precision, and surface finish<\/h3>\n\n\n\n

There\u2019s a difference in FDM vs. SLA surface quality due to the layer sizes and how each technology works. Typically, FDM printers offer lower print resolutions and may even produce parts with visible layer lines.<\/p>\n\n\n

\n
\"3D<\/figure>\n<\/div>\n\n\n

On the other hand, SLA printers can achieve resolutions as fine as 25 microns thanks to the precision of laser-curing and lower risk of thermal expansion and contraction. So, you might be better off printing with an SLA printer if you have a complex design with delicate features, an organic structure, or a small component, or if you need smooth finishes or tight dimensional tolerances.<\/p>\n\n\n\n

Bring your ideas to life with SyBridge<\/h2>\n\n\n\n

FDM\u2019s affordable filaments and fast printing speeds make it the ideal process for quickly creating proof-of-concept models or large prototypes of simple parts. However, it\u2019s limited by its low resolution and layered surface finish. If you aren\u2019t sure whether FDM is best for your project, reach out to an expert.<\/p>\n\n\n\n

SyBridge Technologies\u2019 engineers can answer any questions you have about fused deposition modeling\u2019s advantages and disadvantages and help guide you through the entire production process. We can even help you optimize your design for FDM 3D printing, manufacture end-use parts, and more.\u00a0Contact us<\/a>\u00a0today to get started!<\/p>\n","protected":false},"excerpt":{"rendered":"

Originally published on fastradius.com on March 28, 2022 Fused deposition modeling (FDM)\u00a0is a popular form of additive manufacturing that involves melting, extruding, and depositing filament onto a print bed to build objects up layer by layer. The fused deposition modeling 3D printing process is highly automated, so once you send your\u00a0digital file\u00a0to your 3D printing […]<\/p>\n","protected":false},"author":20,"featured_media":4340,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[38],"tags":[54],"class_list":["post-3828","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-articles","tag-3d-printing"],"acf":[],"yoast_head":"\nFused Deposition Modeling Advantages and Disadvantages - SyBridge Technologies<\/title>\n<meta name=\"description\" content=\"Fused Deposition Modeling (FDM) is a popular choice for rapid 3D prototyping, but it can also be used to create medical devices and more.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/sybridge.com\/fused-deposition-modeling-advantages-and-disadvantages\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Fused Deposition Modeling Advantages and Disadvantages - 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