{"id":3308,"date":"2020-02-12T21:58:00","date_gmt":"2020-02-13T03:58:00","guid":{"rendered":"https:\/\/sybridge.com\/?p=3308"},"modified":"2023-08-21T22:30:59","modified_gmt":"2023-08-22T03:30:59","slug":"flexible-polyurethane-fpu","status":"publish","type":"post","link":"https:\/\/sybridge.com\/flexible-polyurethane-fpu\/","title":{"rendered":"Know Your Materials: Flexible Polyurethane (FPU 50)"},"content":{"rendered":"\n<p class=\"has-sm-font-size\"><em>Originally published on fastradius.com on February 12, 2020<\/em><\/p>\n\n\n\n<p>FPU 50 is an excellent, versatile choice for parts that require impact resistance, including 3D-printed hinges and friction fits.<\/p>\n\n\n\n<p>Flexible polyurethane (FPU 50) is a resin material developed by&nbsp;Carbon\u00ae that is used in 3D printing. FPU 50 is a semi-rigid material with built-in elasticity that makes it resistant to abrasion, fatigue, and impact.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"300\" height=\"200\" src=\"https:\/\/sybridge.com\/wp-content\/uploads\/2023\/08\/FPU-Part-300x200-1.png\" alt=\"\" class=\"wp-image-3399\"\/><\/figure>\n<\/div>\n\n\n<p>FPU 50 is made using Carbon\u2019s&nbsp;Digital Light Synthesis (DLS)\u2122&nbsp;technology. The process forgoes traditional mechanical approaches to 3D printing \u2014 which can result in jagged edges and inconsistent quality \u2014 in favor of a gentler photochemical process that allows for a greater degree of control and fine-tuning. The process involves sending a continuous stream of UV images through a window that is both oxygen-permeable and UV-transparent into a liquid resin bath \u2014 the end result being an elastic and resilient material with unparalleled resolution and surface finish.<\/p>\n\n\n\n<p>Designed with application versatility in mind, FPU 50 is an excellent material for&nbsp;manufacturing&nbsp;parts that need to be able to withstand repetitive stresses, such as friction fits, 3D-printed hinge mechanisms, or tough enclosures. It provides the strength to keep components fastened together or protected without sacrificing strength or flexibility.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Mechanical Specifications<\/h2>\n\n\n\n<p>FPU 50 is functionally similar to&nbsp;<a href=\"\/technologies\/injection-molding\/\">injection-molded<\/a>&nbsp;polypropylene, pairing a moderate stiffness and high impact resistance with enough flexibility to make durable parts that hold up to a variety of forms of repeated contact. Here are a few key mechanical specifications of FPU 50:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Ultimate Tensile Strength: 29 \u00b1 1 MPa<\/li>\n\n\n\n<li>Elongation at Break: 280 \u00b1 15%<\/li>\n\n\n\n<li>Young\u2019s Modulus: 860 \u00b1 110 MPa<\/li>\n\n\n\n<li>Impact Strength (notched): 40 \u00b1 5 J\/m<\/li>\n\n\n\n<li>Heat Deflection Temperature: 78\u00b0C<\/li>\n<\/ul>\n\n\n\n<p>For more information, peruse the Carbon&nbsp;<a href=\"https:\/\/s3.amazonaws.com\/carbon-static-assets\/downloads\/resin_data_sheets\/FPU50_TDS.pdf\" target=\"_blank\" rel=\"noreferrer noopener\">FPU 50 datasheet<\/a>.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Why FPU 50?<\/h2>\n\n\n\n<p>DLS allows for the large-scale production of high-quality parts, making FPU 50 a favorable option when looking to print hundreds or thousands of similar parts.<\/p>\n\n\n\n<p>What\u2019s more, FPU 50\u2019s blend of strength and elasticity make it the additive manufacturing material of choice for a wide range of practical applications that require repeated bending or flexing. For this reason, FPU 50 was the ideal material for&nbsp;Rawlings\u2019 revolutionary baseball glove inserts.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"427\" src=\"https:\/\/sybridge.com\/wp-content\/uploads\/2023\/08\/26-1024x427-1.jpg\" alt=\"\" class=\"wp-image-3398\" srcset=\"https:\/\/sybridge.com\/wp-content\/uploads\/2023\/08\/26-1024x427-1.jpg 1024w, https:\/\/sybridge.com\/wp-content\/uploads\/2023\/08\/26-1024x427-1-300x125.jpg 300w, https:\/\/sybridge.com\/wp-content\/uploads\/2023\/08\/26-1024x427-1-768x320.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>Similar to materials like <a href=\"https:\/\/sybridge.com\/know-your-materials-acrylonitrile-butadiene-styrene-abs\/\">acrylonitrile butadiene styrene (ABS)<\/a>, FPU 50 is commonly used as an engineering plastic due to its resistance to fatigue. However, sunlight causes ABS to degrade, and other fatigue-resistant materials like polyether block amide (PEBA) are often too flexible and rubber-like for applications that require sturdier parts. Because of the limitations of these comparable resins, FPU 50 is often the ideal choice for parts requiring long-lasting durability.<\/p>\n\n\n\n<p>Further, FPU 50 is resistant to chemical leaching, corrosion, freezing, most forms of physical damage, as well as most solvents and glues.&nbsp;<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Popular Applications<\/h2>\n\n\n\n<p>Considering that FPU 50 is ideal for application in parts that undergo continual stress or pressure, the resin is often recommended for use on 3D-printed hinges or friction fits. Thanks to its resistance to impacts and abrasions, FPU 50 can also be used to create shield parts for the product assembly process.<\/p>\n\n\n\n<p>FPU 50 is commonly used in the electronics industry for parts that encapsulate, insulate, or seal off components that are fragile or pressure-sensitive, such as circuit boards, microelectronics, and underwater cabling. However, FPU 50 has a lower heat deflection temperature than materials like&nbsp;<a href=\"\/cyanate-ester-ce-221\/\">Cyanate Ester<\/a>&nbsp;and&nbsp;<a href=\"\/epoxy-epx-82\/\">epoxy<\/a>, so it is best suited to lower-heat applications.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"300\" height=\"200\" src=\"https:\/\/sybridge.com\/wp-content\/uploads\/2023\/08\/FPU-snap-fit-300x200-1.png\" alt=\"\" class=\"wp-image-3397\"\/><\/figure>\n<\/div>\n\n\n<p>Additionally, Snap Fit dental bands, re-closable fasteners, and camera mounts are all typically constructed from FPU 50, as each of these parts requires flexibility and impact resistance.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Getting Started With FPU 50<\/h2>\n\n\n\n<p>FPU 50 offers a number of benefits in the production of parts that will be subject to repeated motions and bending, from 3D-printed hinges to component shield parts. And while materials like ABS and PEBA are useful for certain applications, FPU 50\u2019s unique blend of durability, elasticity, and physical resistance make it the material of choice for many manufacturers.<\/p>\n\n\n\n<p>At SyBridge, we take pride in expanding the boundaries of what\u2019s possible. Our experienced team of engineers work closely with clients to refine and perfect their designs, ensuring that each part serves its purpose effectively and efficiently. Think FPU 50 might be the right solution for your 3D-printed hinges or other parts?&nbsp;<a href=\"\/contact\/\">Contact us<\/a>&nbsp;today to get started.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Originally published on fastradius.com on February 12, 2020 FPU 50 is an excellent, versatile choice for parts that require impact resistance, including 3D-printed hinges and friction fits. Flexible polyurethane (FPU 50) is a resin material developed by&nbsp;Carbon\u00ae that is used in 3D printing. FPU 50 is a semi-rigid material with built-in elasticity that makes it [&hellip;]<\/p>\n","protected":false},"author":20,"featured_media":3396,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[38],"tags":[54,63],"class_list":["post-3308","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-articles","tag-3d-printing","tag-materials"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.2 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Know Your Materials: Flexible Polyurethane (FPU 50) - SyBridge Technologies<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/sybridge.com\/flexible-polyurethane-fpu\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Know Your Materials: Flexible Polyurethane (FPU 50) - SyBridge Technologies\" \/>\n<meta property=\"og:description\" content=\"Originally published on fastradius.com on February 12, 2020 FPU 50 is an excellent, versatile choice for parts that require impact resistance, including 3D-printed hinges and friction fits. Flexible polyurethane (FPU 50) is a resin material developed by&nbsp;Carbon\u00ae that is used in 3D printing. 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