{"id":3223,"date":"2021-05-13T12:26:00","date_gmt":"2021-05-13T17:26:00","guid":{"rendered":"https:\/\/sybridge.com\/?p=3223"},"modified":"2024-01-24T13:35:30","modified_gmt":"2024-01-24T19:35:30","slug":"top-uv-resistant-plastics","status":"publish","type":"post","link":"https:\/\/sybridge.com\/top-uv-resistant-plastics\/","title":{"rendered":"These are the Five Best UV-Resistant Plastics on the Market Today"},"content":{"rendered":"\n

Originally published on fastradius.com on May 13, 2021 <\/em><\/p>\n\n\n\n

Just like human skin, plastics are prone to UV damage. When designing components, you should anticipate the effects of UV corrosion and prepare your materials to handle the harsh sun. Luckily, there are many ways to increase a material\u2019s UV resistance.<\/p>\n\n\n\n

UV resistance refers to a material\u2019s ability to avoid degradation caused by the absorption of UV radiation. The sun\u2019s UV rays break down chemical bonds in polymers, causing plastics to wear down and disintegrate over time. This is known as photodegradation.<\/p>\n\n\n\n

Photodegradation can cause discoloration (especially yellowing or whitening known as \u201cchalking\u201d), contributing to loss of impact and tensile strength and making plastics brittle and prone to cracking or breaking. UV damage also negatively impacts elongation, which is the ability of a material to resist changes before irreversible deformation.<\/p>\n\n\n\n

Your material will need to have more or less UV resistance depending on your product\u2019s application and other project requirements. As expected, components for outdoor use and industrial applications generally require higher UV resistance in order to maintain optimal quality and performance.<\/p>\n\n\n\n

Five Plastics With High UV Resistance<\/h2>\n\n\n\n

Before we dive into the plastics that can best resist the sun\u2019s rays, it\u2019s important to understand that almost no material is completely UV-resistant. Different materials may offer varying degrees of UV resistance, but most plastics require stabilizers or additives to improve UV resistance. As mentioned above, components for outdoor applications \u2014 such as greenhouse films, window frames, automotive parts, and stadium seats \u2014 are most susceptible to UV radiation and long-term photodegradation.<\/p>\n\n\n\n

Without further ado, here\u2019s our list of the top five UV-resistant plastics:<\/p>\n\n\n\n

Acrylic<\/h3>\n\n\n\n

Acrylic is among the only manufacturing materials that is inherently UV-resistant. It is a transparent plastic that suffers as little as 3% degradation<\/a> over a 10-year period when used in outdoor applications. Acrylic also offers good scratch resistance, making it an excellent choice for long-term use.<\/p>\n\n\n\n

Acrylic is a popular choice for outdoor signs and displays, light fixtures, decorative panels, and colored lenses. Unfortunately, acrylic is not very strong \u2014 in fact, acrylic is so rigid and brittle that it is rarely used for any load-bearing parts or parts that require long-term durability. But for some components, acrylic\u2019s UV resistance makes it a worthwhile investment.<\/p>\n\n\n\n

High Density Polyethylene (HDPE)<\/h3>\n\n\n\n

HDPE is a thermoplastic often utilized in playground equipment due to its durable yet soft qualities. It easily melts and molds into shapes, and unlike other thermoplastics, doesn\u2019t form sharp, dangerous edges when it breaks.<\/p>\n\n\n\n

HDPE is extremely resistant to acids, alcohols and bases, and can even repel graffiti. This, along with its fierce protection against photodegradation, makes HDPE an excellent candidate for open-air infrastructure, containers, plastic toys, outdoor furniture, and pipes. Although HDPE is tough and difficult to wear down, it is only somewhat stronger than acrylic and is therefore not well-suited for high-pressure applications.<\/p>\n\n\n\n

\"\"
Popular HDPE applications include open-air infrastructure, containers, plastic toys, outdoor furniture, and pipes.<\/em><\/figcaption><\/figure>\n\n\n\n

Polycarbonate<\/h3>\n\n\n\n

Polycarbonate<\/a> is incredibly impact-resistant, and is far stronger than HDPE. Plus, it offers comparable transparency to acrylic. Polycarbonate is also tolerant of major temperature fluctuations. These factors make polycarbonate an ideal material for use in heavy-duty products such as helmets, safety goggles and shields, safety windows, and containers.<\/p>\n\n\n\n

Although polycarbonate is strong and durable, it is also more expensive than many materials on this list. That isn\u2019t to say it\u2019s never worth the price \u2014 for some components, the durability, longevity, and relative UV resistance of polycarbonate are worth the higher price point.<\/p>\n\n\n\n

Polyamide-Imide (PAI)<\/h3>\n\n\n\n

PAI is a high-performance thermoplastic offering exceptional UV resistance<\/a> in combination with good malleability. PAI combines the properties of polyamide (nylon<\/a>) and polyimide, resulting in a strong, chemically-resistant plastic with a high melting point.<\/p>\n\n\n\n

PAI has excellent strength and stiffness, wear resistance, and low friction qualities. For these reasons, PAI is often used for magnet wires, surgical instruments, and other parts that require tight tolerances<\/a> and dimensional stability over time. PAIs are certainly expensive, and often require pricey post-curing processes to achieve their full potential against UV rays, other chemicals, and everyday wear-and-tear.<\/p>\n\n\n\n

Polyvinylidene Fluoride (PVDF)<\/h3>\n\n\n\n

PVDF is a UV light resistant plastic that offers incredible thermal stability, abrasion shielding, and protection against chemicals and UV radiation. It is easy to weld thanks to its high heat resistance<\/a>.<\/p>\n\n\n\n

PVDF comes in two forms \u2014 homopolymer PVDF boasts higher strength, stiffness, and heat deflection than copolymer PVDF, which is less stiff but offers superior impact and stress crack resistance. Both forms of PVDF are used in chemical tank liners, semiconductor equipment, and in components like fittings, seals, gaskets, nozzles, piping, pump and valve parts, and more.<\/p>\n\n\n\n

Improving UV Resistance in Plastics<\/h2>\n\n\n\n

While the plastics listed above offer various degrees of resistance to UV radiation, you can increase the UV resistance of these materials and other plastics by adding UV-resistant additives or caps to protect the base polymer. Caps, or protective seals, can help limit the effects of photodegradation and even improve the look of your material, increasing product longevity and aesthetic.<\/p>\n\n\n\n

There are three main kinds of UV-resistant additives: blockers, absorbers, and stabilizers. Blockers coat plastics with a protective layer, keeping them safe from UV radiation. Carbon black is a strong, effective, and very common blocker for outdoor applications, blocking against UV rays at a rate of about 2%. Titanium dioxide, a pigment, is also an effective blocking or screening solution.<\/p>\n\n\n\n

Absorbers are usually organic compounds designed to absorb UV light and emit a less harmful wavelength, such as heat, in its place. Two common absorbers are benzophenones and benzotriazoles. Benzotriazoles have low color influence over materials and can be used at low dose rates \u2014 oftentimes, benzotriazoles are used in conjunction with acrylic and polycarbonate to maintain transparency. Benzophenones are often combined with polyvinyl chloride (PVC) and polyolefins, as these two plastics are not very resistant to UV light.<\/p>\n\n\n\n

Unlike absorbers, stabilizers prevent a polymer\u2019s bonds from rupturing using chemical techniques. These chemicals dissipate UV radiation, yielding lower UV levels that won\u2019t attack polymer chemical bonds. Hindered Amine Light Stabilizers (HALS) are common absorbers that turn excited UV reactions into stable chemical reaction<\/p>\n\n\n\n

Start Making Parts With UV-Resistant Plastics<\/h2>\n\n\n\n

Although no plastic is entirely protected against UV rays and radiation, many plastics offer excellent levels of UV resistance that increase lifespan, prevent elongation, and fight the effects of photodegradation such as chalking, loss of strength, and increased brittleness. It\u2019s vital to do your due diligence in selecting a material so you can feel confident in your part\u2019s ability to perform as intended for as long as possible.<\/p>\n\n\n\n

At SyBridge, our team of seasoned engineers, designers, and technologists come to the table with years of experience in material selection, manufacturing, and optimizing product lifecycles. Partner with SyBridge for reliable advisory on material selection for any given project. We\u2019ll match your requirements with the best-suited material for your objectives, needs, and price point. Plus, we\u2019ll help you optimize efficiency throughout the product development process, streamline production, and save you costs along the way. With a full suite<\/a> of manufacturing and design services, we\u2019re prepared to bring your vision to life. Contact us today<\/a> to get started.<\/p>\n","protected":false},"excerpt":{"rendered":"

Originally published on fastradius.com on May 13, 2021 Just like human skin, plastics are prone to UV damage. When designing components, you should anticipate the effects of UV corrosion and prepare your materials to handle the harsh sun. Luckily, there are many ways to increase a material\u2019s UV resistance. UV resistance refers to a material\u2019s […]<\/p>\n","protected":false},"author":20,"featured_media":3244,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[38],"tags":[63],"class_list":["post-3223","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-articles","tag-materials"],"acf":[],"yoast_head":"\nThese are the Five Best UV-Resistant Plastics on the Market Today - SyBridge Technologies<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/sybridge.com\/top-uv-resistant-plastics\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"These are the Five Best UV-Resistant Plastics on the Market Today - SyBridge Technologies\" \/>\n<meta property=\"og:description\" content=\"Originally published on fastradius.com on May 13, 2021 Just like human skin, plastics are prone to UV damage. 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